Aluminum discs are widely used in electronics, daily chemicals, medicine, culture, education and auto parts. Electrical appliances, insulation, machinery manufacturing, automobiles, aerospace, military industry, molds, construction, printing and other industries. Kitchenware supplies such as non-stick pans, pressure cookers, etc. and hardware supplies such as lampshades, water heater shells, stretched tanks, etc. are among the most widely used deep-processed products of aluminum alloy plates and strips.
punch processing
1. Cut the blank (cut into squares) 2. Blank (punch into the round pieces you want)
If it is a roll material, add an unroll in front.
Fully automatic disc blanking production line processing
The main equipment of the aluminum disc decoiling and blanking production line is: loading trolley, decoiler, leveling machine, feeder, swing unit, special closed single-point mechanical press, quick mold change device, palletizing unit, scrap shear Cutting, hydraulic system, electrical control system, etc.
Production line technical features:
1. CNC is fully automatic. The production line starts from the coil unwinding until the entire coil of material is blanked. There is no need for manual contact with any work materials and no adjustment. This fundamentally eliminates the production safety hazards and hazards of ordinary punch punching. Product quality hazards.
2. This line can use coil materials to directly produce wafers, without the need for slitting and cross-cutting of the coil materials, reducing the production process, reducing the production cost, reducing the possibility of damaging the surface of the coil materials, and producing The discs are guaranteed to be free of oil and scratches.
3. This line makes full use of the width of the roll material and adopts high-precision servo motor drive system control to minimize the distance between the wafers and the distance between the wafers and the material edge, fundamentally reducing the amount of waste and making the raw material utilization rate reach 80%. above.
4. The production speed can reach 40-55 pieces per minute, which improves production efficiency.
5. Due to the modular mold design, when changing wafer production specifications, the changeover time can be reduced to less than 15 minutes. The diameter range of wafers that can be produced ranges from 85 mm to 750 mm.
6. Advanced unwinding system, six-layer leveling machine, high-rigidity mechanical press, automatic palletizing system, etc. ensure the high quality of wafer products.
Production line technical parameters:
Coil width (mm): 500-1250, 800-1400, 1000-1600
Coil thickness (mm): 0.4-3.0, 1.0-6.0
Coil weight (kg): 8000, 10000
Blanking diameter (mm): 85-660, 85-750, 100-900
Number of blanking times (spm): 40-55
Press nominal pressure (kN): 1250, 1600, 2000, 2500
Aluminum discs are a commonly used metal material with excellent properties such as lightness, toughness, and corrosion resistance. They can also be surface treated and processed, and are widely used in construction, transportation, machinery, electronics and other fields. The following is an introduction to the uses and specifications of aluminum discs.
1. Purpose
1. Construction field: Aluminum discs can be used as building curtain wall materials. They can be made into various shapes, are light and beautiful, can withstand strong winds, heavy rain, sun and other weather conditions, and will not cause corrosion, deformation, etc. for long-term use. At the same time, aluminum discs can also be used as interior decoration materials, made into various shapes, which are beautiful and elegant, can increase the visual effect of the space, and are also waterproof and fireproof.
2. Transportation field: Aluminum discs can be used as parts for vehicles such as cars, trains, ships, etc. Because aluminum discs have the advantages of light weight, high strength, corrosion resistance, etc., they can reduce the weight of the vehicle and improve the safety of the vehicle. , speed and durability. At the same time, aluminum discs can also be used as partitions, decks, superstructures and other components of ships, with good water resistance and wind pressure resistance.
3. Mechanical field: Aluminum discs can be used as mechanical parts, guide rails, bearings, etc. Because aluminum discs have good wear resistance, corrosion resistance and electrical conductivity, they can meet various needs of the machinery manufacturing industry and also It can reduce the weight of mechanical parts and improve the performance of machinery.
4. Electronic field: Aluminum discs can be used as the main electrode material of electrolytic capacitors. They have the characteristics of high conductivity, low density, and good chemical stability, and can meet the needs of use at high frequencies and high temperatures. At the same time, aluminum discs can also be used as electronic heat sink materials, which can effectively dissipate heat, reduce the temperature of electronic components, and improve the performance of electronic components.
5. Pressure vessel field: Aluminum discs can be used as the main material of pressure vessels. They can withstand high pressure and high temperature. They also have excellent corrosion resistance and can meet the needs of various industries, such as petrochemicals, gas storage and transportation, and Medical equipment, etc.
